Crane Roller Set 1-500T – Reliable Cable Management Solution
Introduction
The Crane Roller Set is a core component for overhead crane systems, managing wire rope and lifting cables with high reliability. High-strength steel construction and precision bearings ensure smooth winding/unwinding for extended service life.
Technical Specifications and Performance Features
Supports 1-500 tons load capacity with drum diameters 200mm-2000mm. Safety factor 5:1 minimum. Key specs:
- Load Capacity: 1-500 tons
- Drum Diameter: 200mm-2000mm
- Material: High-strength steel
- Bearings: Premium sealed ball/roller bearings
- Operating Temperature: -40°C to +80°C
- Safety Factor: 5:1 minimum
Delivers efficient cable handling in extreme conditions.
Mechanical Design Features
- Robust steel body: Withstands extreme loads and cycles
- Precision machining: Ensures cable alignment and wear reduction
- Advanced bearings: Low-friction, smooth operation
- Corrosion protection: Coatings for extended life
- Reinforced structure: Handles frequent winding stress
Operational Features
- Smooth winding: Minimizes wear via precision alignment
- Quiet performance: Advanced bearings reduce noise
- High capacity: Up to 500 tons reliable handling
- Endurance: 2+ million cycles tested
- Compatibility: Fits major crane brands
Safety and Protection Systems
- Overload protection: Built-in to prevent damage
- Safety factor 5:1: Structural integrity under load
- Sealed bearings: Contaminant-resistant
- 125% load testing: Verified overload performance
- Corrosion coatings: Environmental protection
Installation and System Integration
- User-friendly design: Quick setup, minimal downtime
- Universal compatibility: Major crane manufacturers
- Easy integration: Various configurations
- Simple maintenance: Reduced inspection time
Control System Compatibility
- Precision alignment: Enhances system accuracy
- Crane interface fit: Standard overhead controls
- Overload integration: Safety circuit connectivity
- Drive support: Low-strain operation
Technical Performance Data
- Load Capacity: 1-500 tons
- Drum Diameter: 200mm-2000mm
- Material: High-strength steel
- Bearings: Sealed ball/roller
- Temperature Range: -40°C to +80°C
- Safety Factor: 5:1 min
- Testing: 2M+ cycles, 125% load
Quality Manufacturing Standards
- Traceability: Material certification
- Precision CNC: Dimensional accuracy
- Testing: Endurance, load, final inspection
- Certifications: ISO, CE, OSHA
- Warranty: Standard coverage
Application Suitability
- Construction: Material lifting, beam positioning, equipment handling
- Manufacturing: Assembly lines, material transfer
- Logistics: Container/bulk handling, storage ops
Technical Support and Configuration
- Engineering services: Installation guidance
- Consultation: Customization support
- Documentation: Specs and guides
- Ongoing assistance: Performance optimization
Maintenance Requirements
- Inspections: Alignment, bearings, surfaces
- Lubrication: Sealed bearing maintenance
- Corrosion checks: Coating integrity
- Testing: Periodic load/wear verification
- Protocols: Minimize downtime
Call to Action
Order your Crane Roller Set today. Contact us for custom sizing, installation, and reliable overhead crane solutions.
