Hydraulic Brake for Gantry Cranes 5-500 kN – Precision Safety Solution
Introduction
The Hydraulic Brake for Gantry Cranes is a critical safety component for double-beam gantry cranes. Engineered for heavy-duty applications, it provides exceptional braking force, smooth deceleration, and reliable performance in extreme conditions.
Technical Specifications and Performance Features
Delivers 5-500 kN braking force with <0.2s response time. Key specs:
- Braking Force: 5-500 kN (customizable)
- Operating Pressure: 16-25 MPa
- Response Time: <0.2 seconds
- Operating Temperature: -30°C to +80°C
- Brake Disc Material: Hardened steel/cast iron
- Service Life: 2+ million cycles
- Safety Standard: CE, ISO 9001, OSHA compliant
Ensures precise stopping for loads up to 500 tons.
Mechanical Design Features
- Premium hydraulic components: Pumps, valves, cylinders
- Corrosion-resistant materials: Stainless steel, protective coatings
- Advanced sealing: Leak-proof, contamination-resistant
- Modular design: Easy replacement/servicing
- Self-adjusting tech: Automatic wear compensation
Operational Features
- Instant response: <0.2s emergency stops
- Variable force: Proportional to load weight
- Smooth deceleration: Prevents swing/damage
- Position accuracy: ±5mm
- Programmable modes: Adaptable settings
Safety and Protection Systems
- Anti-Lock System (ABS): Prevents wheel lock-up
- Fail-Safe Design: Auto-engages on pressure drop
- Redundant circuits: Backup braking
- Load monitoring: Adjusts force dynamically
- Weather resistant: -30°C to +80°C reliability
Installation and System Integration
- Modular setup: Quick integration
- Universal compatibility: Double-beam gantry cranes
- Low maintenance: Fewer parts
- Professional installation: Available support
Control System Compatibility
- Precision control: Proportional braking
- Crane interface: Standard integration
- Programmable settings: Operational modes
- Load-based adjustment: Safety circuits
Technical Performance Data
- Braking Force: 5-500 kN
- Pressure: 16-25 MPa
- Response: <0.2s
- Temperature: -30°C to +80°C
- Disc Material: Hardened steel/cast iron
- Cycles: 2M+
- Standards: CE, ISO 9001, OSHA
Quality Manufacturing Standards
- Robust construction: Premium components
- Corrosion protection: Coatings/seals
- Testing: 125% overload, endurance
- Certifications: CE, ISO 9001, OSHA
- Warranty: Standard coverage
Application Suitability
- Heavy Construction: Bridge/high-rise cranes
- Steel & Manufacturing: Mill/assembly ops
- Ports & Logistics: Container/shipyard handling
- Mining & Energy: Ore/power plant equipment
Technical Support and Configuration
- Installation services: Professional guidance
- Customization: Force/pressure options
- Documentation: Specs/guides
- Support: Ongoing optimization
Maintenance Requirements
- Inspections: Fluid, seals, discs
- Self-adjusting: Minimal intervention
- Fluid checks: Pressure/seals
- Cycle monitoring: Wear verification
- Protocols: Reduce downtime
Call to Action
Secure your gantry crane with Hydraulic Brake for Gantry Cranes. Contact us for custom solutions and installation.
