Hydraulic Brake for Gantry Cranes 5-500 kN

Hydraulic Brake for Gantry Cranes 5-500 kN – Precision Safety Solution

Introduction

The Hydraulic Brake for Gantry Cranes is a critical safety component for double-beam gantry cranes. Engineered for heavy-duty applications, it provides exceptional braking force, smooth deceleration, and reliable performance in extreme conditions.

Technical Specifications and Performance Features

Delivers 5-500 kN braking force with <0.2s response time. Key specs:

• Braking Force: 5-500 kN (customizable)
• Operating Pressure: 16-25 MPa
• Response Time: <0.2 seconds
• Operating Temperature: -30°C to +80°C
• Brake Disc Material: Hardened steel/cast iron
• Service Life: 2+ million cycles
• Safety Standard: CE, ISO 9001, OSHA compliant

Ensures precise stopping for loads up to 500 tons.

Mechanical Design Features

• Premium hydraulic components: Pumps, valves, cylinders
• Corrosion-resistant materials: Stainless steel, protective coatings
• Advanced sealing: Leak-proof, contamination-resistant
• Modular design: Easy replacement/servicing
• Self-adjusting tech: Automatic wear compensation

Operational Features

• Instant response: <0.2s emergency stops
• Variable force: Proportional to load weight
• Smooth deceleration: Prevents swing/damage
• Position accuracy: ±5mm
• Programmable modes: Adaptable settings

Safety and Protection Systems

• Anti-Lock System (ABS): Prevents wheel lock-up
• Fail-Safe Design: Auto-engages on pressure drop
• Redundant circuits: Backup braking
• Load monitoring: Adjusts force dynamically
• Weather resistant: -30°C to +80°C reliability

Installation and System Integration

• Modular setup: Quick integration
• Universal compatibility: Double-beam gantry cranes
• Low maintenance: Fewer parts
• Professional installation: Available support

Control System Compatibility

• Precision control: Proportional braking
• Crane interface: Standard integration
• Programmable settings: Operational modes
• Load-based adjustment: Safety circuits

Technical Performance Data

• Braking Force: 5-500 kN
• Pressure: 16-25 MPa
• Response: <0.2s
• Temperature: -30°C to +80°C
• Disc Material: Hardened steel/cast iron
• Cycles: 2M+
• Standards: CE, ISO 9001, OSHA

Quality Manufacturing Standards

• Robust construction: Premium components
• Corrosion protection: Coatings/seals
• Testing: 125% overload, endurance
• Certifications: CE, ISO 9001, OSHA
• Warranty: Standard coverage

Application Suitability

• Heavy Construction: Bridge/high-rise cranes
• Steel & Manufacturing: Mill/assembly ops
• Ports & Logistics: Container/shipyard handling
• Mining & Energy: Ore/power plant equipment

Technical Support and Configuration

• Installation services: Professional guidance
• Customization: Force/pressure options
• Documentation: Specs/guides
• Support: Ongoing optimization

Maintenance Requirements

• Inspections: Fluid, seals, discs
• Self-adjusting: Minimal intervention
• Fluid checks: Pressure/seals
• Cycle monitoring: Wear verification
• Protocols: Reduce downtime

Call to Action

Secure your gantry crane with Hydraulic Brake for Gantry Cranes. Contact us for custom solutions and installation.